acara filter connector afc 065 / afc 100 ultra-compact high current flter connector for dc and ac applications approvals n new connector and filter all-in-one solution n excellent emi suppression to very high frequencies n polarized housings with user selective key n reduces assembly cost and components by may 2005 technical specifications electrical: maximum continuous operating voltage: y2, 300vac (en132400) / 300vac (ul1283) y4, 130vac (en132400) / 130vac (ul1283) typical operating voltage: 48vdc operating frequency: dc to 60hz rated currents: 65 to 100a @ 60c (ul1977/ul1283) high potential test voltage for capacitors: y2, 3000vdc for 2 sec y4, 1700vdc for 2 sec temperature range (operation and storage): -25c to +100c (25/100/21) flammability corresponding to: ul94v-0 capacitor: y2 and y4 according to en132400 mechanical: mating cycles, ul1977, en61984: 500 cycles hot plug (cbc), ul1977, en1984: 65a mating/unmating force: 134n (30lbs) average contact retention ul1977: 670n (150lbs) minimum protection category: ip20 materials: insulator & cable clamp: pbt ul94v-0 contacts & ground plate: copper alloy, tin plated capacitor: metallized film mkp typical electrical schematic acara product has several patents pending typical applications n 48vdc battery power systems for telecom base stations and computer server n 18v battery back-up power plants for ups power supplies n protecting sensitive computers, switching and cellular equipment n preventing radio frequency emission to increase system and information security schaffner emc the leader in the field of emi suppression and anderson power products the leader in the field of interconnect have partnered to produce the acara emi filtered power connector system. the acara filtered power connector system offers excellent emi suppression. with the acara system you have an easy, safe and removable filtered power connection allowing you to reduce your components, installation and mainten- ance cost. n integrated feedthrough capacitors with a variety of capacitance values n high frequency attenuation and emi suppression up to 10ghz n components and installation cost saving n reverse polarity protection n keying possibility up to 6 connectors n easy field disconnect with positive latch n high current types up to 250a features and benefits
> components > afc 065 / afc 100 male filter connector rated current* capacity capacitor class termination** weight matching @ 60c y2/y4 (en, ul) busbar threaded busbar threaded female connector*** [a] [nf] [kg] [kg] filter/connector selection table afc 065-f(x)/b0600 65 600 y4 a b 0.26 0.3 afc 065 type afc 065-f(x)/b0470 65 470 y4 a b 0.26 0.3 afc 065 type afc 065-f(x)/a0220 65 220 y2 a b 0.26 0.3 afc 065 type afc 065-f(x)/a0100 65 100 y2 a b 0.26 0.3 afc 065 type afc 100-f(x)/b0600 100 600 y4 a b 0.26 0.3 afc 100 type afc 100-f(x)/b0470 100 470 y4 a b 0.26 0.3 afc 100 type afc 100-f(x)/a0220 100 220 y2 a b 0.26 0.3 afc 100 type afc 100-f(x)/a0100 100 100 y2 a b 0.26 0.3 afc 100 type female connector rated current* termination weight wire size or length @ 60c [a] [kg] afc 065-pc/6awg 65 crimp 0.08 6 awg for 6 awg crimp barrel afc 065-pc/m16 65 crimp 0.08 m16 for 16mm 2 crimp barrel afc 100-pc/4awg 100 crimp 0.08 4 awg for 4 awg crimp barrel afc 100-pc/m35 100 crimp 0.08 m35 for 35mm 2 crimp barrel afc 100-pc/m25 100 crimp 0.08 m25 for 25mm 2 crimp barrel afc 065-pe/020 65 wiring kit **** 020 for 2 awg by 2 meter wiring kit afc 065-pe/030 65 wiring kit **** 030 for 2 awg by 3 meter wiring kit afc 065-pe/050 65 wiring kit **** 050 for 2 awg by 5 meter wiring kit afc 100-pe/020 100 wiring kit **** 020 for 2 awg by 2 meter wiring kit afc 100-pe/030 100 wiring kit **** 030 for 2 awg by 3 meter wiring kit afc 100-pe/050 100 wiring kit **** 050 for 2 awg by 5 meter wiring kit busbar contact ordering no.: 2-8486g1 * for higher currents please refer to the afc 150 and afc 250 datasheet. ** to compile a complete part number, please replace the ?(x) with the required termination a or b. *** please select the matching female connector from the list below. **** weight depends on the kind of wire specified. the acara connector has a current-carrying conductor passing through the center of the capacitor. this co-axial conductor is one ter - minal of the capacitor. the other terminal is the metal outer casing of the capacitor, which was specifically designed for being attached to a grounded metal bulkhead. this design is common to all acara filters and ensures that any radio frequency currents carried on the central conductor are shunted to earth by the capacitor. because of the extremely low series induc- tance resulting from this type of construction, the self-resonant frequency of an acara capacitor will be very high. a typical frequency response is shown below. as frequency increases, the impedance of the feedthrough capacitor decreases continuously to provide excellent performance to beyond 10ghz. some small resonances can be expected in the performance characteristics of acara capacitors as shown below. these are usually attributable to distributed inductance within the capacitor and can cause its high frequency response to vary slightly from the theoretical. the acara filtered connector shows excellent performance filtering high frequency noise on the line, protecting computer systems, base stations and other electronic systems. the combination of connector and filter results in an effective solution to simplify the contacting concept. typical filter attenuation 100nf 220nf 470nf 600nf
> components > afc 065 / afc 100 afc 100, 2 awg wire afc 100, 2 awg wire temperature charts the success of acara depends on a very low contact resistance, and this design provides a very high quality material and a clever metallization process so there is no risk of over-heating effects. the hot-pluggable con - nector has very low arcing between the male and female connector. acara is designed for 500 connect/disconnect cycles and 250 cycles under nominal load according ul1977 and en60984 giving optimum performance and flexibility. servers, base stations and telecom equipment can easily be connected and disconnected. the material used in the contact and the mechanical construction of acara are im- portant to reach the service conditions of the customer application. the diagrams above show a typical temperature rise of a 100a connector. the contact resistance of the connector is most important. for example with 100a nominal load, the temperature rise of the contact is only approximately 17c. the patented acara connector family offers fast easy connecting and a long lifetime with hundreds of connect/disconnect cycles. to achieve this high conductivity copper is used which gives a low temperature rise. the copper material has good spring properties at contact interface and with good formability for crimping to finely stranded copper conductors. the spring system provides high mechanical shock/vibration stability with no contact bounce. amperes applied ambient temperature deg c a b c d e f g h panel cut out afc 065 80.3 69.2 63.3 60.8 36.1 56.9 4.6 2.1 afc 100 80.3 69.2 63.3 60.8 36.1 56.9 4.6 2.1 mechanical data all dimensions in mm; 1 inch = 25.4mm tolerances according: iso2768 / en22768
> components > afc 065 / afc 100 a b c d e f g h i j k l m n o p* p** dimensions afc 065 82.3 60.8 27.5 2.1 45.8 59 69.2 44.1 56.1 7.1 43.5 83.2 62.5 55.1 15.2 m8 6.6 afc 100 82.3 60.8 27.5 2.1 45.8 59 69.2 44.1 56.1 7.1 43.5 83.2 62.5 55.1 15.2 m8 6.6 all dimensions in mm; 1 inch = 25.4mm tolerances according: iso2768 / en22768 * threaded ** busbar the influence of a good earth contact is very important. the overall performance of the acara filter is reduced if there is a small resistance between the connector ground and chassis ground. the filter connector is connected with the chassis via a special elec - tric conductive gasket pre-assembled to the connector. the gasket ensures low resistance contact between the filter and the conductive cut-out panel. the region where the gasket is connected to the chassis ground should not be painted or otherwise isolated. the resistance has to be as low as possible. important in the diagram you will find the influence between the resistance to ground and insertion loss. this part of the installation is extremely important for the filter performance. your local partner: to find your local partner within schaffners global network, please go to www.schaffner.com december 2005
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